Pre-purchase Processing

This chapter contains the following topics:

Introduction to Pre-purchase Processing

Issuing Purchase Order Numbers

Printing Purchasing Advice Reports

Printing Purchasing Worksheets

Pre-purchase Edit List

Processing Pre-purchase Records

Converting Pre-purchase Records

 

Introduction to Pre-purchase Processing

The Pre-purchase orders processing selection groups together four functions which are preliminary to processing purchase orders.

Issuing purchase order numbers

When numeric purchase order numbers are used, they must be issued before use. This is often done in blocks, each block being assigned to an individual who then becomes responsible for those purchase orders until all numbers have been accounted for.

When alphanumeric purchase order numbers are used, purchase order numbers are not issued and this selection does not apply. See the Control Information chapter for a full explanation.

Reports

The Purchasing Advice Report and the Purchasing Worksheet reports are available only when you interface to Inventory Control. They help you decide what and when to re-order.

The Purchasing Advice Report is an expanded version of, and replacement for, the Purchasing Advice Report in I/C. When the Purchasing Advice Report is run, pre-purchase records are created for each item that falls within the re-order parameters entered for the report.

Both reports include information about I/C inventory items, whether or not those items are present in Vendor Items.

Processing Pre-purchase Records

In addition to generating a report, Purchasing advice creates pre-purchase records based on the parameters entered for the report. These pre-purchase records may be edited until they reflect your actual order and then converted to purchase orders automatically.

If interfaced with O/E, costs may be pulled from an O/E line when running the Purchasing Advice Report.

Issuing Purchase Order Numbers

When numeric issuing applies, and only in that case, this function is used to issue a group of consecutive purchase order numbers.

A particular purchase order number cannot be assigned to a purchase order in the Purchase orders (Enter) function unless it has been issued here first.

Select

Issue P.O.#’s from the P/O menu.

The following screen appears:

The first three lines on this screen are for information only. The numbers shown are automatically updated by the software in the course of day-to-day processing. If you just want to look at this information and don't want to issue any new numbers, press <Esc>

Otherwise, enter the following information:

1. How many new P.O. numbers do you want ?

Enter the quantity of new purchase order numbers you want to issue.

Format

999

Example

Type: 10 to issue 10 numbers

2. Print a list of the new P.O. numbers ?

Answer Y if you want to print an Available P.O. Numbers List. You can use this list as a control document. It provides blank spaces for you to enter the date and vendor number for each purchase order number used.

Format

One character, either Y or N

Example

Type: Y

Field number to change ?

Make any needed changes. Upon pressing <Enter> with this field blank, the requested numbers will be issued and the Available P.O. Numbers List, if requested, will be printed. See a sample Available P.O. Numbers report in the Sample Reports appendix.

Printing Purchasing Advice Reports

You can print this report only if I/C is interfaced with P/O.

The Purchasing Advice Report is a valuable aid in planning your purchasing. When this report is run, pre-purchase records are created for each item that falls within the re-order parameters entered for the report.

Item Costs

When pre-purchase order records are generated the cost for an item can come from several sources. These include:

Vendor item record. If there is more than one vendor with the same item, it takes the cost from the vendor with the lowest amount
Order Entry Line Estimated or Negotiated Cost

Using Order Entry Estimated and Negotiated Costs

If Order Entry is not installed on your system this section does not pertain to you.

From Order Entry Orders (Enter), the Vendor, Neg. cost (negotiated cost) and Est. cost (estimated cost) fields may be used when running this report to establish the cost.

For each O/E line item, the item-number is used to read pre-purchase orders. The O/E entered costs will be used for the pre-purchase order record when:

A pre-purchase order record is being generated with an item number that matches the O/E entered item
On the O/E line, the vendor number field is not blank and either the Neg. cost or Est. cost fields are not zero
The cost entered on the O/E order line is less than the cost on the pre-purchase order record

Then the order to which that line item belongs is a valid order and a pre-purchase order record is updated in the following manner:

If the negotiated cost is not zero and not greater than the pre-purchase order cost the O/E line Vendor, Neg. cost and Item number are used to write the pre-purchase order record. For this case an "N" is placed in the pre-purchase order cost flag
If the estimated cost is not zeros and not greater than pre-purchase order cost the O/E line Vendor, Neg. cost and Item number are used to write the pre-purchase order record. For this case an "E" is placed in the pre-purchase order cost flag
If both the negotiated and estimated costs are not zero and at least one of them is not greater than the pre-purchase order price, then the lessor cost will be used to write the pre-purchase order record

See a sample Purchasing Advice Report in the Sample Reports appendix.

Select

Purchasing advice from the Pre-purchase orders menu.

A screen similar to the following appears:

If you do not use the multi-warehouse feature, Field #1. Warehouse does not appear and the remaining fields are renumbered accordingly.

Enter the following information:

1. Warehouse

If you want to show only items stocked at one warehouse, enter the code for that warehouse.

Options 

Otherwise, use the option:

<F5>

To show items stocked at All warehouses

If you select a single warehouse, then on-hand, reorder level, and other quantities are shown for only that warehouse.

If you select All warehouses, then the information shown will be the combined quantities for all warehouses.

Format

Two characters

Example

Press <F5>

2. In order by

Enter either:

I

To print in item number order.

V

To print in vendor number order.

C

To print in product category order.

S

To print in product subcategory order.

T

To print in order by vendor type (defined in A/P Vendors)

Format

One character from the list above

Example

Type: V

3. Starting item # and

4. Ending item #

Enter the range of inventory items to show on the report. Follow the screen instructions.

Format

15 characters for each field

Example

Press <F2> at both fields.

5. Product category

You can show items for only one product category or for all product categories. Entering Blank means that you only want those items which have no product category. Enter the product category, or press <F5> for All items regardless of product category.

Format

Five characters

Example

Press <F5>

6. Product sub-category

This field displays as Not applicable and may not be entered if you have not specified a product category.

Otherwise, you can show items for only one product subcategory or for all product subcategories within this category. Entering Blank means that you only want those items within this category which have no product subcategory.

Enter the product subcategory or press <F5> for All items in this product category, regardless of subcategory.

Format

Five characters

Example

Press <F5>

7. Starting vendor # and

8. Ending vendor #

This vendor number refers to only the prime vendor for the item.

Enter the range of vendors whose items are to show on the report. Follow the screen instructions.

Format

Six characters at each field

Example

Press <F2> at both fields.

9. Vendor type

Unless you chose to print in Vendor Type order (Field #2 above), this field displays as All and may not be changed.

Otherwise, enter the vendor type you wish to print, or press <F5> to show items for All vendor types.

Format

Three characters

Example

This field defaults to All and is skipped.

10. Only if below reorder level ?

Answer Y to show only those items whose quantities are below their reorder levels as specified in I/C Items.

There are two different item quantities that can be compared to the reorder level. Your answer to the following question will determine which is compared.

Answer N to show items regardless of reorder level.

Format

One character, either Y or N. The default is N.

Example

Type: N

If you answer Y, the following field appears:

Compare reorder level to

This question appears only if you answer Y for Only if below reorder level ?.

Your answer to this question determines which item quantity to compare to the reorder level. Enter 1 or 2.

1

Quantity on hand
Each item’s reorder level will be compared to the sum of the quantity on hand plus the quantity on order.

2

Quantity available minus qty on backorder
This method takes into account quantity committed and quantity backordered.

The reorder level is compared to:

(Quantity on-hand plus quantity on order), minus (Quantity committed plus quantity on backorder)

Format

9

Example

Does not appear in this example because you typed N in the previous field.

Field number to change ?

Make any needed changes. Upon pressing <Enter> with this field blank, the report will be printed and pre-purchase records will be generated for all items that align with the parameters entered for the report.

Printing Purchasing Worksheets

The Purchasing Worksheet is an expanded version of the Purchasing Advice Report in I/C. It provides much more information about each item, including information about the vendors who sell it. The worksheet contains a section of blank lines in which you can enter information about your final purchasing decision for each item.

There is a separate worksheet for every item. Each worksheet starts on a new page with its own number.

At the end of each printed set of worksheets is an index in order by vendor number. This allows you to quickly find all items that are sold by any particular vendor.

Like the Purchasing Advice Report, this worksheet requires that I/C be interfaced with Purchase Order.

See a sample Purchasing Worksheet 0001 in the Sample Reports appendix.

Select

Purchasing worksheet from the Reports menu.

A screen resembling the following appears:

If you do not use the multi-warehouse feature, Field #1 does not appear and the remaining fields are renumbered accordingly.

Enter the following information:

1. Warehouse

If you want to show items stocked at one warehouse only, enter the code for that warehouse, Otherwise, press <F5> to show items stocked at All warehouses.

If you select a single warehouse, then on-hand, reorder, and other quantities will be shown for that warehouse only. If you select All warehouses, then the information shown will be the combined quantities for all warehouses.

Format

Two characters

Example

Press <F5>

2. Show all warehouse data ?

Answer Y to show the inventory status for this item at each warehouse individually, in addition to the status for the selected warehouse (or in addition to the combined statuses for all warehouses, if you selected All warehouses above).

Answer N to skip the warehouse detail section on the worksheets.

Format

One character, either Y or N. The default is N.

Example

Type: Y

3. Product category

You can show items for only one product category or for all product categories. Entering Blank means that you only want those items which have no product category.

Enter the product category, or press <F5> for All items regardless of product category.

Format

Five characters

Example

Press <F5>

4. Product sub-category

This field displays as Not applicable and may not be entered if you have not specified a product category.

Otherwise, you can show items for only one product subcategory or for all product subcategories. Entering Blank means that you only want those items within this category which have no product subcategory.

Enter the product subcategory, or press <F5> for All items in this product category, regardless of subcategory.

Format

Five characters

Example

Press <F5>

5. Starting item # and

6. Ending item #

Enter the range of inventory items to show on the worksheet. Follow the screen instructions.

Format

15 characters for each field

Example

Press <F2> at both fields.

7. Only if below reorder level ?

Answer Y to show only those items whose quantities are below the reorder level specified in I/C Items. There are two different item quantities that can be compared to the reorder level. Your answer to the following question will determine which is compared.

Answer N to show items regardless of reorder level.

Format

One character, either Y or N. The default is N.

Example

Type: N

Compare reorder level to

This question appears only if you enter Y for Only if below reorder level ?.

Your answer to this question determines which item quantity to compare to the reorder level. Enter 1 or 2.

1

Quantity on hand
Each item’s reorder level will be compared to the sum of the quantity on hand plus the quantity on order.

2

Quantity available minus qty on backorder
This method takes into account quantity committed and quantity backordered.

The reorder level is compared to:

(Quantity on-hand plus quantity on order), minus (Quantity committed plus quantity on backorder)

Field number to change ?

Make any needed changes. Upon pressing <Enter> with this field blank, the worksheet will be printed.

After the worksheet prints, you are asked whether the worksheets just printed are OK.

If you answer Y, the Next P.O. worksheet # field in Control information is updated; if N, it is not.

Purchase orders prepared from a worksheet can be cross-referenced to that worksheet by entering the worksheet number in the header of the purchase order.

Pre-purchase Edit List

Print the Pre-purchase Edit List before converting your pre-purchase records to purchase orders. You may use the information provided to be sure that only those pre-purchase records that you have reviewed will be converted to actual purchase orders.

Select

Edit list from the Pre-purchase orders menu.

The following screen will be displayed.

You may limit the information that appears on the report. The following fields are available.

1. Starting item-# and

2. Ending item-#

Enter a range of items to print on the Edit List or press <F2> for First and Last for each field.

3. Starting vendor-# and

4. Ending vendor-#

Enter the range of vendors, whose items will be eligible for the Edit List or press <F2> for First and Last for each field.

Format

Six characters

Field number to change ?

Make any changes you wish to make. Upon pressing <Enter>, you will be prompted to chose a printer for the report.

Processing Pre-purchase Records

Choose this selection to edit or delete records created when the Purchasing Advice Report was run. From within this selection you will also be able to select and unselect items for conversion to purchase orders. The actual conversion is done from this selection and monthly purchasing statistics are made available.

Costs that originated from an O/E line are identified by * ESTIMATED COST * or * NEGOTIATED COST * under the cost field.

An edit list is also available for final reference before you convert your pre-purchase records to actual purchase orders. See Pre-purchase Edit List

Select

Enter from the Pre-purchase orders menu.

The following screen displays:

You may use the following options to locate pre-purchase records or type in an item number to access a record for a particular item.

<F1>

For the next pre-purchase record.

<SF1>

For the previous pre-purchase record.

*1. Item #

You may enter an item number to retrieve a pre-purchase record.

Options 

You may also use one of the options:

<F1>

For the next pre-purchase record.

<SF1>

For the previous pre-purchase record.

Format

15 characters

If a pre-purchase record for the entered item number exists, it displays for editing or deletion if you wish. A screen similar to the following displays:

On the right of the screen are the last purchases information in two display boxes. They contain the following information:

The upper box shows the last 3 times, by date, that the item was purchased
The lower box show the last 2 times the item was purchased from the vendor in field 2

The other fields and functions are explained below:

Options 

The following options are available for displayed pre-purchase records:

<F1>

For the next pre-purchase record.

<SF1>

For the previous pre-purchase record.

<F3>

To delete this record.

<F5>

To select and unselect this record for conversion to a purchase order.

<F6>

To convert selected records to purchase orders.

<F7>

To view purchasing statistics. A vertical box displays to show the purchases of the selected item during the last twelve months. Select Enter to exit the box.

2. Vendor

Initial entry of a vendor number is not allowed. This field may only be accessed from Field number to change ?.

Format

Six characters

3. Vendor item #

Initial entry of a vendor item number is not allowed. This field may only be accessed from Field number to change ?.

Format

15 characters

4. Qty to purchase

Initial entry of a Qty to purchase is not allowed. This field may only be accessed from Field number to change ?.

Format

999999.99999

Example

Press <F5>

5. Replacement cost

Initial entry of a Replacement cost is not allowed. This field may only be accessed from Field number to change ?.

Format

9999999.99999

Example

Press <F5>

If the words * ESTIMATED COST * or * NEGOTIATED COST * display under the Replacement cost field, it means that the cost was established from a line in Order Entry. See the Using Order Entry Estimated and Negotiated Costs section for a full explanation.

Edit the pre-purchase record as required.

Print the Pre-purchase Edit List to verify your edits.

Converting Pre-purchase Records

At any time while working in the pre-purchase record entry screen, you may convert pre-purchase records to purchase orders. You may convert one record at a time or you may convert many selected records at a time. It is advisable to develop a consistent process for doing this.

After you have printed the Pre-purchase edit list and you have verified that all records are correct for conversion, you may initiate the conversion.

Select

Enter from the Pre-purchase orders menu.

The following screen displays:

Options 

You have the following options:

<F1>

For the next pre-purchase order record

<SF1>

For the previous pre-purchase order record

<F3>

To delete the pre-purchase order record

<F5>

To select/unselect the record for transfer to P/O

<F6>

To transfer your pre-purchase records that have been selected (using <F5>) to actual purchase orders. Pressing <F6> displays the message, Create Purchase order for this vendor ONLY?

<F7>

To display Qty by Month statistics